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Automated Storage Retrieval System (ASRS) – Thailand

Client Background

ThungHua Sinn Group Thailand, established in 1953. The core business includes manufacture of all paper label specification, folding cartons, packaging film extrusion, optical medical packaging, food packaging and all type of offset commercial printing.

Business Challenges

  • Compact footprint – existing plant have limited space for company new business expansion.

  • New business expansion will increase number of worker as well as different type of material handling equipment. Customer looking for more efficiency warehouse flow requirements to meet less worker, less MHE, less space, at the same time able to increase throughput.

Our Proposed Storage Solution

New warehouse expansion plant with space allowed 91,700mmW x 14,100mD x 22,800H. System integrator managed to designed ASRS solution achieving 5844 pallet location. System height 22,120mm, double deep with close face design. Number of level with 13, 15, 16 & 18 beam level.

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Double Deep Pallet Racking – Malaysia

Client Background

Bodibasixs Manufacturing Sdn Bhd is a renowned personal care & skin care contract manufacturer in Malaysia founded in 1995. Their expertise includes Private Label formulation and also serving as a one stop center in product formulation development, sourcing and logistics support.

Business Challenges

  • In need of space optimization of their existing warehouse to increase an additional of 70% storage capacity from their existing 960 pallet locations storage capacity for the storage purposes of their raw materials and finished goods.

  • Non-segregated storage area of raw material and finished goods causing operational efficiency issues during peak business season.

Our Proposed Storage Solution

Converting their current Selective Racking System to Double Deep Racking System which has doubled Bodibasix’s storage capacity at the same time meet with the investment budget of the company. The proposed system has eased the entire operational flow of their warehouse achieving greater efficiency.

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Drive In Racking System - Malaysia

Client Background

F&N Dairies Manufacturing Sdn. Bhd. was founded in 2007. The Company’s line of business includes manufacturing of dry, condensed, and evaporated dairy products. F&N has 8 manufacturing facilities in Malaysia and Thailand serving the needs of consumers in the regions. The state-of-the-art plants utilise the latest manufacturing technologies to meet the highest standards of food safety and efficiencies in the production of its various products, with strict quality control measures undertaken at each step of the manufacturing processes.

Business Challenges

  • New setup chilled plant which served the function as production and distribution center for 1 of their new milk product line.

  • Within the chill plant area, there are limited storage spaces to keep the raw material, packaging material and finish goods.

  • The finish goods has to keep in cold room environment in order to maintain the quality while the raw material and packaging material can be stored in ambient environment.

  • Low number of stock keeping unit (SKU) but come with bulk quantity.

  • Multiple pallet sizes and pallet load.

Our Proposed Storage Solution

Several meetings & discussion had been conducted with the project manager during the plant construction stage. Eventually Drive In Racking had been selected mainly due to The Return of Investment (ROI) meets the management expectation and the storage method able to deal with all the challenges highlighted by client during the meeting.

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Dynamic Storage System - Philippines

Client Background

RM Food Inc. (RMFI), located in the heart of industrial area of Pulilan Bulacan, Philippines, is the biggest toll packer company in The Philippines. RMFI operates a 2 hectare factory that serves a repacking business for one of the largest consumer brands, Nestle Philippines.

Business Challenges

  • Client is looking for improved storage system to meet the warehouse flow requirements with short shelf life, energy saving, less maintenance and less space and under safe working work place.

  • Frame configuration and beams position are the most important parts for racking structure in order to suit to roller module and sloppy bays.

  • Beam deflection is a key specification to ensure the dynamic system rolls as it is.

Our Proposed Storage Solution

Dynamic storage solutions reportedly designed to save up to 50% space and reduce up to 70% travel distances. Means that the system is not only goes with capacity to contain products, but also with the required throughput. Roller Pushback has been designed as a dedicated LIFO system, which can achieve 80-90% occupancy utilization. One of the main features is product is fed at the aisle with operator doesn’t has to get along into the bay like Drive-in Racking System as safety is one of the customer’s key concern.

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Shuttle Racking System – Indonesia

Client Background

PT Mega Marine Pride, established in 1984 is one of the leading seafood product providers in Surabaya. Products of Mega Marine have been consumed in high volumes in multifarious markets globally including North America, Asia, Europe and Australia. They have a wide range of products and serve for both conventional and custom-made orders upon request.

Business Challenges

  • Storage capacity is limited and high density pallets are needed to be stored.

  • Conventional Selective Pallet Racking can only store 30-40% of the total pallet.

  • Looking for optimized storage solution and reduce man-power.

Our Proposed Storage Solution

New Shuttle Racking involves usage of Radio Shuttle unit which help in maximizing warehouse storage by reducing working aisles. This system can cope with LIFO, FIFO operation that’s normally practiced in cold storage, food and beverage industry.

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Selective Pallet Racking – Indonesia

Client Background

Alfamidi (PT Midi Utama Indonesia) started in June 2007, has a large franchised chain of convenience stores in Indonesia, with over 5,000 stores across Indonesia that cater to weekly and monthly needs. This widely known as a mini market is almost in every neighbourhood. Alfamidi is said to be serving 2.5 million customers daily.

Business Challenges

  • Racking supplier need to collaborate with conveyor system provider to supply the whole warehouse solution which major in picking operation and storage solution.

  • Required picking operation because the items are retrieved from pallet and certain quantities of item are picked out to deliver to each location.

  • High Throughput warehouse is required to accommodate the daily operation.

Our Proposed Storage Solution

Selective Pallet Racking System (SPR) is the most commonly racking system used, for storing multiple locations and 100% selectivity. This system offers the most economical, efficient storing and retrieval of pallets. Furthermore, different kind of accessories could bead and customized based on customer various storage requirement.

Edit Content

Automated Storage Retrieval System (ASRS) – Thailand

Client Background

ThungHua Sinn Group Thailand, established in 1953. The core business includes manufacture of all paper label specification, folding cartons, packaging film extrusion, optical medical packaging, food packaging and all type of offset commercial printing.

Business Challenges

  • Compact footprint – existing plant have limited space for company new business expansion.

  • New business expansion will increase number of worker as well as different type of material handling equipment. Customer looking for more efficiency warehouse flow requirements to meet less worker, less MHE, less space, at the same time able to increase throughput.

Our Proposed Storage Solution

New warehouse expansion plant with space allowed 91,700mmW x 14,100mD x 22,800H. System integrator managed to designed ASRS solution achieving 5844 pallet location. System height 22,120mm, double deep with close face design. Number of level with 13, 15, 16 & 18 beam level.

Edit Content

Double Deep Pallet Racking – Malaysia

Client Background

Bodibasixs Manufacturing Sdn Bhd is a renowned personal care & skin care contract manufacturer in Malaysia founded in 1995. Their expertise includes Private Label formulation and also serving as a one stop center in product formulation development, sourcing and logistics support.

Business Challenges

  • In need of space optimization of their existing warehouse to increase an additional of 70% storage capacity from their existing 960 pallet locations storage capacity for the storage purposes of their raw materials and finished goods.

  • Non-segregated storage area of raw material and finished goods causing operational efficiency issues during peak business season.

Our Proposed Storage Solution

Converting their current Selective Racking System to Double Deep Racking System which has doubled Bodibasix’s storage capacity at the same time meet with the investment budget of the company. The proposed system has eased the entire operational flow of their warehouse achieving greater efficiency.

Edit Content

Drive In Racking System - Malaysia

Client Background

F&N Dairies Manufacturing Sdn. Bhd. was founded in 2007. The Company’s line of business includes manufacturing of dry, condensed, and evaporated dairy products. F&N has 8 manufacturing facilities in Malaysia and Thailand serving the needs of consumers in the regions. The state-of-the-art plants utilise the latest manufacturing technologies to meet the highest standards of food safety and efficiencies in the production of its various products, with strict quality control measures undertaken at each step of the manufacturing processes.

Business Challenges

  • New setup chilled plant which served the function as production and distribution center for 1 of their new milk product line.

  • Within the chill plant area, there are limited storage spaces to keep the raw material, packaging material and finish goods.

  • The finish goods has to keep in cold room environment in order to maintain the quality while the raw material and packaging material can be stored in ambient environment.

  • Low number of stock keeping unit (SKU) but come with bulk quantity.

  • Multiple pallet sizes and pallet load.

Our Proposed Storage Solution

Several meetings & discussion had been conducted with the project manager during the plant construction stage. Eventually Drive In Racking had been selected mainly due to The Return of Investment (ROI) meets the management expectation and the storage method able to deal with all the challenges highlighted by client during the meeting.

Edit Content

Dynamic Storage System - Philippines

Client Background

RM Food Inc. (RMFI), located in the heart of industrial area of Pulilan Bulacan, Philippines, is the biggest toll packer company in The Philippines. RMFI operates a 2 hectare factory that serves a repacking business for one of the largest consumer brands, Nestle Philippines.

Business Challenges

  • Client is looking for improved storage system to meet the warehouse flow requirements with short shelf life, energy saving, less maintenance and less space and under safe working work place.

  • Frame configuration and beams position are the most important parts for racking structure in order to suit to roller module and sloppy bays.

  • Beam deflection is a key specification to ensure the dynamic system rolls as it is.

Our Proposed Storage Solution

Dynamic storage solutions reportedly designed to save up to 50% space and reduce up to 70% travel distances. Means that the system is not only goes with capacity to contain products, but also with the required throughput. Roller Pushback has been designed as a dedicated LIFO system, which can achieve 80-90% occupancy utilization. One of the main features is product is fed at the aisle with operator doesn’t has to get along into the bay like Drive-in Racking System as safety is one of the customer’s key concern.

Edit Content

Shuttle Racking System – Indonesia

Client Background

PT Mega Marine Pride, established in 1984 is one of the leading seafood product providers in Surabaya. Products of Mega Marine have been consumed in high volumes in multifarious markets globally including North America, Asia, Europe and Australia. They have a wide range of products and serve for both conventional and custom-made orders upon request.

Business Challenges

  • Storage capacity is limited and high density pallets are needed to be stored.

  • Conventional Selective Pallet Racking can only store 30-40% of the total pallet.

  • Looking for optimized storage solution and reduce man-power.

Our Proposed Storage Solution

New Shuttle Racking involves usage of Radio Shuttle unit which help in maximizing warehouse storage by reducing working aisles. This system can cope with LIFO, FIFO operation that’s normally practiced in cold storage, food and beverage industry.

Edit Content

Selective Pallet Racking – Indonesia

Client Background

Alfamidi (PT Midi Utama Indonesia) started in June 2007, has a large franchised chain of convenience stores in Indonesia, with over 5,000 stores across Indonesia that cater to weekly and monthly needs. This widely known as a mini market is almost in every neighbourhood. Alfamidi is said to be serving 2.5 million customers daily.

Business Challenges

  • Racking supplier need to collaborate with conveyor system provider to supply the whole warehouse solution which major in picking operation and storage solution.

  • Required picking operation because the items are retrieved from pallet and certain quantities of item are picked out to deliver to each location.

  • High Throughput warehouse is required to accommodate the daily operation.

Our Proposed Storage Solution

Selective Pallet Racking System (SPR) is the most commonly racking system used, for storing multiple locations and 100% selectivity. This system offers the most economical, efficient storing and retrieval of pallets. Furthermore, different kind of accessories could bead and customized based on customer various storage requirement.

Automated Storage Retrieval System (ASRS) – Thailand

Client Background

ThungHua Sinn Group Thailand, established in 1953. The core business includes manufacture of all paper label specification, folding cartons, packaging film extrusion, optical medical packaging, food packaging and all type of offset commercial printing.

Business Challenges

  • Compact footprint – existing plant have limited space for company new business expansion.

  • New business expansion will increase number of worker as well as different type of material handling equipment. Customer looking for more efficiency warehouse flow requirements to meet less worker, less MHE, less space, at the same time able to increase throughput.

Our Proposed Storage Solution

New warehouse expansion plant with space allowed 91,700mmW x 14,100mD x 22,800H. System integrator managed to designed ASRS solution achieving 5844 pallet location. System height 22,120mm, double deep with close face design. Number of level with 13, 15, 16 & 18 beam level.

Double Deep Pallet Racking – Malaysia

Client Background

Bodibasixs Manufacturing Sdn Bhd is a renowned personal care & skin care contract manufacturer in Malaysia founded in 1995. Their expertise includes Private Label formulation and also serving as a one stop center in product formulation development, sourcing and logistics support.

Business Challenges

  • In need of space optimization of their existing warehouse to increase an additional of 70% storage capacity from their existing 960 pallet locations storage capacity for the storage purposes of their raw materials and finished goods.

  • Non-segregated storage area of raw material and finished goods causing operational efficiency issues during peak business season.

Our Proposed Storage Solution

Converting their current Selective Racking System to Double Deep Racking System which has doubled Bodibasix’s storage capacity at the same time meet with the investment budget of the company. The proposed system has eased the entire operational flow of their warehouse achieving greater efficiency.

Drive In Racking System - Malaysia

Client Background

F&N Dairies Manufacturing Sdn. Bhd. was founded in 2007. The Company’s line of business includes manufacturing of dry, condensed, and evaporated dairy products. F&N has 8 manufacturing facilities in Malaysia and Thailand serving the needs of consumers in the regions. The state-of-the-art plants utilise the latest manufacturing technologies to meet the highest standards of food safety and efficiencies in the production of its various products, with strict quality control measures undertaken at each step of the manufacturing processes.

Business Challenges

  • New setup chilled plant which served the function as production and distribution center for 1 of their new milk product line.

  • Within the chill plant area, there are limited storage spaces to keep the raw material, packaging material and finish goods.

  • The finish goods has to keep in cold room environment in order to maintain the quality while the raw material and packaging material can be stored in ambient environment.

  • Low number of stock keeping unit (SKU) but come with bulk quantity.

  • Multiple pallet sizes and pallet load.

Our Proposed Storage Solution

Several meetings & discussion had been conducted with the project manager during the plant construction stage. Eventually Drive In Racking had been selected mainly due to The Return of Investment (ROI) meets the management expectation and the storage method able to deal with all the challenges highlighted by client during the meeting.

Dynamic Storage System - Philippines

Client Background

RM Food Inc. (RMFI), located in the heart of industrial area of Pulilan Bulacan, Philippines, is the biggest toll packer company in The Philippines. RMFI operates a 2 hectare factory that serves a repacking business for one of the largest consumer brands, Nestle Philippines.

Business Challenges

  • Client is looking for improved storage system to meet the warehouse flow requirements with short shelf life, energy saving, less maintenance and less space and under safe working work place.

  • Frame configuration and beams position are the most important parts for racking structure in order to suit to roller module and sloppy bays.

  • Beam deflection is a key specification to ensure the dynamic system rolls as it is.

Our Proposed Storage Solution

Dynamic storage solutions reportedly designed to save up to 50% space and reduce up to 70% travel distances. Means that the system is not only goes with capacity to contain products, but also with the required throughput. Roller Pushback has been designed as a dedicated LIFO system, which can achieve 80-90% occupancy utilization. One of the main features is product is fed at the aisle with operator doesn’t has to get along into the bay like Drive-in Racking System as safety is one of the customer’s key concern.

Shuttle Racking System – Indonesia

Client Background

PT Mega Marine Pride, established in 1984 is one of the leading seafood product providers in Surabaya. Products of Mega Marine have been consumed in high volumes in multifarious markets globally including North America, Asia, Europe and Australia. They have a wide range of products and serve for both conventional and custom-made orders upon request.

Business Challenges

  • Storage capacity is limited and high density pallets are needed to be stored.

  • Conventional Selective Pallet Racking can only store 30-40% of the total pallet.

  • Looking for optimized storage solution and reduce man-power.

Our Proposed Storage Solution

New Shuttle Racking involves usage of Radio Shuttle unit which help in maximizing warehouse storage by reducing working aisles. This system can cope with LIFO, FIFO operation that’s normally practiced in cold storage, food and beverage industry.

Selective Pallet Racking – Indonesia

Client Background

Alfamidi (PT Midi Utama Indonesia) started in June 2007, has a large franchised chain of convenience stores in Indonesia, with over 5,000 stores across Indonesia that cater to weekly and monthly needs. This widely known as a mini market is almost in every neighbourhood. Alfamidi is said to be serving 2.5 million customers daily.

Business Challenges

  • Racking supplier need to collaborate with conveyor system provider to supply the whole warehouse solution which major in picking operation and storage solution.

  • Required picking operation because the items are retrieved from pallet and certain quantities of item are picked out to deliver to each location.

  • High Throughput warehouse is required to accommodate the daily operation.

Our Proposed Storage Solution

Selective Pallet Racking System (SPR) is the most commonly racking system used, for storing multiple locations and 100% selectivity. This system offers the most economical, efficient storing and retrieval of pallets. Furthermore, different kind of accessories could bead and customized based on customer various storage requirement.

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