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Pallet Flow System Malaysia

Pallet Flow System Supplier Malaysia

Optimised Pallet Flow System in Malaysia

Experience hassle-free inventory management and enhanced order-picking efficiency with our state-of-the-art pallet flow system in Malaysia. Our pallet flow system, also known as a gravity flow system, is a type of storage system designed to optimise warehouse space and improve order-picking efficiency by accelerating the order fulfilment process in Malaysia.

Pallet Flow System Description

Typically, a pallet flow system works similarly to a carton flow system, except on a much bigger scale. It combines elevated rails and dynamic components such as wheels and rollers within the structure. The pallets are loaded at the top end of the slightly inclined rack and glide safely at a controlled pace to the other side.

Highly flexible, the system is operatable using the Last In First Out (LIFO) and First In First Out (FIFO) principles. It requires zero energy consumption as its flow is created via its loading action and gravity.

Benefits of a Pallet Flow System

  • Efficient use of warehouse available storage space
  • Excellent accessibility and storage density
  • Improve productivity and increase overall efficiency
  • Reduce the risks of stock selection errors and product damage
  • Customisable depending on your particular racking needs

Applications of a Pallet Flow System

Fast-Moving SKUs

Fast-Moving SKUs

Pallet flow systems are excellent for distribution centres or warehouses in Malaysia dealing with a high volume of goods movement. The system enables efficient handling, quick access, and smooth order picking to frequently picked SKUs (stock-keeping units), reducing the time and effort required to access pallets and replenish inventory.

Perishable or Time-Sensitive Products

Perishable or Time-Sensitive Products

Pallet flow racks allow for the timely rotation of products, ensuring that products are readily available for immediate order fulfilment and minimising the risk of spoilage. The rapid stock rotation provided by pallet flow systems is especially beneficial for industries dealing with time-sensitive products, such as e-commerce warehouses or distribution centres in Malaysia.

Buffer Storage

Buffer Storage

Pallet flow systems can act as a dynamic buffer storage or an intermediate storage solution between manufacturing processes or different areas of the warehouse. They effectively regulate and optimise the flow of materials in Malaysia, ensuring seamless production and preventing congestion in the workflow.

Fast-Moving SKUs

Fast-Moving SKUs

Pallet flow systems are excellent for distribution centres or warehouses in Malaysia dealing with a high volume of goods movement. The system enables efficient handling, quick access, and smooth order picking to frequently picked SKUs (stock-keeping units), reducing the time and effort required to access pallets and replenish inventory.

Perishable or Time-Sensitive Products

Perishable or Time-Sensitive Products

Pallet flow racks allow for the timely rotation of products, ensuring that products are readily available for immediate order fulfilment and minimising the risk of spoilage. The rapid stock rotation provided by pallet flow systems is especially beneficial for industries dealing with time-sensitive products, such as e-commerce warehouses or distribution centres in Malaysia.

Buffer Storage

Buffer Storage

Pallet flow systems can act as a dynamic buffer storage or an intermediate storage solution between manufacturing processes or different areas of the warehouse. They effectively regulate and optimise the flow of materials in Malaysia, ensuring seamless production and preventing congestion in the workflow.

Cross-Docking Operations

Cross-Docking Operations

Cross-docking is a logistics strategy that involves directly transferring incoming goods from inbound vehicles (such as trucks or trailers) to outbound vehicles with minimal or no storage in between. Designed for efficient material flow, pallet flow systems allow for easy loading and unloading, sorting and routing, and immediate transfer.

Cross-Docking Operations

Cross-Docking Operations

Cross-docking is a logistics strategy that involves directly transferring incoming goods from inbound vehicles (such as trucks or trailers) to outbound vehicles with minimal or no storage in between. Designed for efficient material flow, pallet flow systems allow for easy loading and unloading, sorting and routing, and immediate transfer.

Temperature-Controlled Environments

Temperature-Controlled Environments

In freezer and cold storage facilities in Malaysia, maintaining the integrity of perishable goods and sensitive products is crucial. Pallet flow racks ensure proper circulation around the products, delivering consistent temperature control. The system is essential for storing food, pharmaceuticals, and other temperature-sensitive products.

How Pallet Flow System Works

Pallets are loaded onto the pallet flow system from the higher end. A forklift is used to place the pallets onto the inclined rollers or wheels at the starting point of the flow lanes in the order of loading, forming a continuous flow lane.
The inclined rollers or wheels create a gentle slope or decline, which causes the pallets to move forward automatically. As one pallet is removed from the unloading end, the pallet behind it moves forward to take its place.
Workers can easily access and remove the pallets for order-picking, replenishment, or other warehouse operations. As a pallet is taken from the flow lane, the next pallet moves forward to fill the space, maintaining the constant flow of goods.

Components of a Pallet Flow System

Rollers

Rollers

Rollers are the primary components that enable the gravity-driven movement of pallets. These rollers are set at a gentle decline to allow pallets to move smoothly from the loading end to the pick face.

Frames

Frames

As the backbone of the pallet flow system, frames provide stability and structural integrity to the entire system, ensuring it can handle the weight of the pallets and withstand the forces generated during pallet movement.

Flow Rack Beams

Flow Rack Beams

Flow rack beams are horizontal components that connect to the frames and support the flow rails or rollers. These beams create the flow lanes where the pallets glide along the inclined tracks.

Exit Beams

Exit Beams

Exit beams are positioned at the unloading end of the flow lanes to provide support for the pallets as they reach the end of the flow lanes. Exit beams incorporate retaining stops.

End Stops

End Stops

End stops replace the exit beams and act as stoppers to prevent pallets from rolling off the pallet flow system accidentally.

Brake Rollers

Brake Rollers

Brake rollers control the speed of pallet movement and prevent pallets from travelling too quickly down the flow lanes.

Interested in Our Pallet Flow System?

Feel free to drop us a message to enquire about our pallet flow system in Malaysia.

Interested in Our Pallet Flow System in Malaysia?

Feel free to drop us a message to enquire about our pallet flow system in Malaysia.

Pallet Flow System Manufacturer

Frequently Asked Questions (FAQs)

There are no hard rules determining how high you can build your pallet racking system in Malaysia. Having said that, here are some important variables that can influence the “safe height” of a pallet racking system:

  • Warehouse height and infrastructure
  • Vehicles’ (forklifts) reach and size
  • Racking system’s load capacity
  • Floor loading capacity

There are various types of pallet racking systems available in Malaysia, such as:

Similar to the first question (height), there are no hard rules to determine this matter. However, below are some factors for you to consider:

  • Load beam options
  • Size of racking frames and beam face
  • Weight of the floor slab
  • Actual beam depth

Yes, of course. A pallet racking system, such as a pallet flow system, is customisable as your stock inventory and business expands. Working with a professional pallet racking system manufacturer in Malaysia provides you with the utmost convenience and flexibility in reconfiguring the layout of your pallet racking system.

Pallet Flow System Supplier

About PSSSB

Established in 2001, Prestar Storage System Sdn Bhd (PSSSB) is a leading global racking system manufacturer and supplier. With a focus on maximising space efficiency, PSSSB offers a diverse range of exceptional space-optimising solutions under the ‘MYSTAR’ brand, revolutionising storage possibilities and making organised space more accessible.
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Pallet Flow System Malaysia

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A Legacy of Success

Providing confidence in experience

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Leading the path of integration

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Prioritising quality and safety

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Delivering trustworthy solutions, always
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